Website: Sanwood
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Dual-Layer Battery Test Chamber

The Dual-Layer Battery Test Chamber is designed for environmental simulation, battery safety testing, and reliability validation of lithium-ion batteries, EV batteries, battery modules, battery packs, and energy storage systems.

With two independent test compartments, it helps laboratories test multiple battery samples at the same time while reducing floor space requirements.

As a specialized battery environmental test chamber, it combines precise temperature and humidity simulation with advanced safety protection for battery performance evaluation, cycle life testing, environmental stress testing, and thermal runaway assessment.

The chamber can be equipped with an optional CO₂ (R744) refrigeration system featuring an ultra-low Global Warming Potential (GWP) of 1, supporting low-GWP testing operations and future sustainability requirements.

For EV Battery Safety and Reliability Testing

Engineered for lithium-ion batteries, EV batteries, battery modules, battery packs, and energy storage systems. Designed with advanced safety protection, optional CO₂ refrigeration technology, and reliable environmental simulation for demanding battery testing applications.

Dual-Layer Battery Test Chamber

Advantages of Sanwood Test Chamber

  • Dual-Layer Design for Higher Testing Efficiency: Two independent test compartments allow multiple battery samples to be tested simultaneously, improving laboratory productivity and reducing floor space requirements.
  • Precise Temperature and Humidity Simulation: Stable and repeatable environmental control supports battery performance testing, cycle life evaluation, environmental stress testing, and reliability validation.
  • Advanced Battery Safety Protection: Optional explosion-relief port, smoke detection, fire monitoring, fire suppression interface, and safety interlock systems help improve safety during battery testing.
  • Thermal Runaway Testing Support: Designed for battery abuse testing and thermal runaway evaluation, with safety configurations suitable for severe failure scenarios corresponding to EUCAR Hazard Level assessment, including Level 7 test conditions depending on project requirements.
  • Sustainable CO₂ Refrigeration Technology: Optional natural CO₂ (R744) refrigeration system with GWP = 1 supports low-GWP testing operations and future environmental compliance requirements.
Dual-Layer Battery Test Chamber

Application Fields of Dual-Layer Test Chamber

  • EV Battery Testing: Environmental simulation, durability validation, and performance evaluation of electric vehicle batteries.
  • Battery Module Testing: Safety and reliability testing throughout battery module development, validation, and production processes.
  • Battery Safety and Thermal Runaway Testing: Evaluation of battery safety performance, abuse conditions, failure behavior, and thermal runaway risks.

  • Energy Storage System (ESS) Testing: Environmental and reliability testing of battery systems used in renewable energy storage, grid storage, and industrial energy storage applications.
  • Research and Certification Laboratories: Battery qualification, compliance verification, certification testing, product validation, and R&D testing programs.
Dual-Layer Battery Test Chamber

Test Standards of Battery Test Chamber

The chamber can be configured to support battery testing programs based on international and industry-specific test requirements, including:

  • Environmental Testing Standards: IEC 60068 Series, ISO 16750-4.
  • Battery Safety and Reliability Standards: IEC 62660, IEC 62133, UL 1642, UL 2580.
  • Transportation Testing Standards: UN 38.3.
  • Battery Abuse and Thermal Runaway Testing References: SAE J2464, SAE J2929, EUCAR Hazard Level Assessment Method, OEM battery abuse and safety validation procedures.
Dual-Layer Battery Test Chamber

Control System of The Test Chamber

The control system of the Sanwood test chamber adopts the world's leading software and hardware system to ensure that the test chamber operates under preset conditions, provide accurate and reliable experimental data, and help users achieve precise control and data collection of various experimental conditions.

  • Controller: It adopts the controller imported from South Korea Sanwon and the self-developed control system, which can be equipped with Siemens control system and equipped with RS232, RS485 and Ethernet communication ports.
  • Programmable control: It supports setting experimental programs, such as heating, cooling, constant temperature time, etc., and can execute multiple program settings, and supports advance reservation startup function.
  • Multiple languages optional: English, Korean,  Chinese and Japanese.
  • Remote monitoring: Using network remote technology to achieve remote control, the test chamber can be monitored at any time, and the current data can be viewed through the user's PC and mobile phone, which improves the convenience of testing.

The specific control system of the test chamber will vary depending on the model. Please read the "Sanwood Environmental Test Chamber Manual" carefully before use and comply with the safety operating procedures.

Dual-Layer Battery Test Chamber

Refrigeration System of The Test Chamber

The refrigeration system of the test chamber is a complex and important system. The stability of the refrigeration system is crucial to the accuracy and reliability of the test results.

  • Sanwood Technology has developed a refrigerant hot gas defrosting technology, which effectively melts the frost on the evaporator by injecting high-temperature and high-pressure refrigerant steam into the heat exchanger in the test chamber. This not only ensures that the evaporator does not frost, but also greatly reduces the energy consumption of the equipment.
  • The refrigeration unit adopts an internationally renowned brand.
  • Optimize the layout of the refrigeration system, and adopt VRF (refrigerant flow control) technology based on the PID cold end output principle to achieve low-temperature energy-saving operation, which can reduce energy consumption by 30% under low-temperature conditions.
  • The refrigeration system adopts a modular design, with low failure rate, few welding points, high refrigeration efficiency, good reliability, simple maintenance, and low maintenance cost.


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